Digital Model Factory

Value Stream Mapping 4.0

Value Stream Mapping (VSM) is a high-level tool that enables lean managers to adopt a systems approach aimed at achieving operational excellence and customer satisfaction. VSM forms the backbone of the continuous improvement roadmap for all processes.

Module Content:

  • The Impact of Digitalization on Social Life
  • The Impact of Digitalization on Factories
  • The Share of Delivery Time in Order Processing
  • Representations of Information Flows
  • Companies’ Lean and Digital Transformation Processes
  • Comparison of New Value Stream Mapping Format and Classical Value Stream Mapping Format
  • New Value Stream Mapping Format: Value Stream Mapping 4.0
  • Current State Value Stream Mapping 4.0 and Its Stages
  • Interactions Between Types of Waste
  • Waste Detection in Information Flow
  • Future State Value Stream Mapping 4.0
  • Identification of Lean Manufacturing Tools to Eliminate Waste from the Value Stream
  • Value Stream Mapping Examples
  • Considering Improvement Opportunities in the Current State Value Stream Map
  • Value Stream Mapping – Future State Value Stream Stages
  • Value Stream Mapping – Types of Kanban
  • Value Stream Mapping Process Improvements
  • Future State Value Stream Design
  • Technology Selection
  • Goals of Digitalization Strategy
  • Integration of Product and Process Information Flow
  • Future State Value Stream Map 4.0
  • Value Stream Mapping 4.0 Symbols
  • Improving Product Flow
  • Value Stream Mapping 4.0 Steps
  • Wastes in Digital Information Flows
  • Data Types
  • Data Flow Diagrams
  • Integration of Digital Elements
  • Concept and Purpose of Value Stream Mapping 4.0
  • Introduction of Value Stream Mapping 4.0 Symbols
  • Value Stream Mapping 4.0 Steps and Drawing Method
  • Representation of Data Types in the Value Stream Map
  • Improvement of the Data Flow System

Module Learning Outcomes:

At the end of the training, participants will be able to:

  • Understand the effects of digitalization on social life and factories.
  • Comprehend and compare the new value stream mapping and classical value stream mapping.
  • Grasp current state value stream mapping 4.0 and future state 4.0 and learn their stages.
  • Analyze the data flow systematics in a process.
  • Draw an Industry 4.0 value stream map.
  • Visualize analog, digital, and verbal data flows and identify disconnects in data flows.
  • Determine integration needs among digital elements.
  • Develop a roadmap for Industry 4.0.

Who Should Attend?

Operation / manufacturing managers, engineering managers, quality managers, IT managers, senior supervisors, engineers, and technicians, i.e., operational decision-makers.

This module should be taken after value stream mapping training and application have been completed.

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